Fully automatic terminating machine for IDC Connector.

MAIN FEATURES

• Feeding system: up to 3 different wires, wire length freely programmable (5 wires optional)
• Free and crossing wires as well as loops or one-side wire terminations are producible
• wire length = 195 mm (Loops), 80 mm (Free wire)
• wire length = 3000 mm (Loops), 1500 mm (Free wire)
• Simultaneous processing connectors with different number of ways, coding versions etc.
• Max Production configuration: 54 contact positions for Rast 2,5; 28 contact positions for Rast 5
• Connector loading system without machine stop
• Terminating Unit with fine adjustment termination height
• Test device for the correct wire position in the connector
• Continuity Test
• Coding station, gull automatic setting blade
• Test device of the correct key cutting
• Selective destroying unit of bad harness
• User friendly HMI based on Windows O.S.
• Internet connection for remote assistance
• Conveyor guide for good harnesses
• Expulsion of bad harnesses
• CE conformity

TECHNICAL DATA

• Power supply: 3P + N + PE 400 VAC, 50 Hz, 11 kW
• Air supply: 7 bar
• Air consumption: approx. 400 Nl/min
• Noise level < 80 dB(A)
• Dimensions: 9000 × 2100 × h 2150 mm (h 2700 mm safety shield open)
• Weight: approx 4500 kg (inclusive CRIMP Module)

CRIMP MODULE

• Max 4 Crimping units, with CFA
• Wire Feeding up to 3 different wires, length freely programmable (5 wires optional)
• wire length = 80 mm (Free / Crimped / Stripped wires)
• wire length = 1500 mm (Free / Crimped / Stripped wires)
• Carrier strip chopper
• Paper take-up
• Sleeve Insertion Unit (optional)
• Seal Station Unit (optional)
• Dimensions: included in the dimensions of the machine
• Weight: approx. 1500 kg

Fully automatic terminating machine for IDC Connector.

MAIN FEATURES

• Feeding system: up to 3 different wires, wire length freely programmable (5 wires optional)
• Free and crossing wires as well as loops or one-side wire terminations are producible
• wire length = 195 mm (Loops), 80 mm (Free wire)
• wire length = 3000 mm (Loops), 1500 mm (Free wire)
• Simultaneous processing connectors with different number of ways, coding versions etc.
• Max Production configuration: 54 contact positions for Rast 2,5; 28 contact positions for Rast 5
• Connector loading system without machine stop
• Terminating Unit with fine adjustment termination height
• Test device for the correct wire position in the connector
• Continuity Test
• Coding station, full automatic setting blade
• Test device of the correct key cutting
• Selective destroying unit of bad harness
• User friendly HMI based on Windows O.S.
• Internet connection for remote assistance
• Conveyor guide for good harnesses
• Expulsion of bad harnesses
• CE conformity

TECHNICAL DATA

• Power supply: 3P + N + PE 400 VAC, 50 Hz, 11 kW
• Air supply: 7 bar
• Air consumption: approx. 400 Nl/min
• Noise level < 80 dB(A)
• Dimensions: 7000 × 2100 × h 2150 mm (h 2700 mm safety shield open)
• Weight: approx 4500 kg (inclusive CRIMP Module)

CRIMP MODULE

• Max 2 Crimping units, with CFA
• Wire Feeding up to 3 different wires, length freely programmable (5 wires optional)
• wire length = 80 mm (Free / Crimped / Stripped wires)
• wire length = 1500 mm (Free / Crimped / Stripped wires)
• Carrier strip chopper
• Paper take-up
• Sleeve Insertion Unit (optional)
• Seal Station Unit (optional)
• Dimensions: included in the dimensions of the machine
• Weight: approx. 1500 kg

Fully automatic terminating machine for IDC Connector.

MAIN FEATURES

• Feeding system: up to 10 different wires, wire length freely programmable
• Free and crossing wires as well as loops or one-side wire terminations are producible
• wire length = 150 mm (Loops), 55 mm (Free wire)
• wire length = 3000 mm (Loops), 1500 mm (Free wire)
• Simultaneous processing connectors with different number of ways, coding versions etc.
• Max Production configuration: 44 contact positions for Rast 2,5; 24 contact positions for Rast 5
• Connector loading system without machine stop
• Terminating Unit with fine adjustment termination height
• Test device for the correct wire position in the connector
• Continuity Test (optional)
• Coding station (optional)
• Test device for the correct key cutting (optional)
• Selective destroying unit of bad harness (optional)
• Tube Loader for finished harnesses – BLISTER (optional)
• User friendly HMI based on Windows O.S.
• Internet connection for remote assistance
• Conveyor guide for good harnesses
• Expulsion of bad harnesses
• CE conformity

TECHNICAL DATA

• Power supply: 3P + N + PE 400 VAC, 50 Hz, 7 kW
• Air supply: 7 bar
• Air consumption: approx. 150 Nl/min
• Noise level < 80 dB(A)
• Dimensions: 4700 × 3500 × h 2000 mm (h 2200 mm safety shield open)
• Weight: approx 1000 kg

CRIMP MODULE – Optional

• Max 3 Crimping units, with CFA
• Wire Feeding up to 6 different, length freely programmable
• wire length = 60 mm (Free / Crimped / Stripped wires)
• wire length = 1500 mm (Free / Crimped / Stripped wires)
• Carrier strip chopper (optional)
• Paper take-up (optional)
• Sleeve Insertion Unit (optional)
• Seal Station Unit (optional)
• Dimensions: 1300 × 2300 × h 2800 mm (safety shield open)
• Weight: approx. 1000 kg

Manual/Fully automatic terminating machine for IDC Connector.

MAIN FEATURES

• Free and crossing wires as well as loops or one-side wire terminations are producible
• Min wire length = 150 mm (Loops), 55 mm (Free wire)
• Simultaneous processing connectors with different number of ways, coding versions etc.
• Max Production configuration: 44 contact positions for Rast 2,5; 24 contact positions for Rast 5
• Connector loading system without machine stop
• Terminating Unit with fine adjustment termination height
• Test device for the correct wire position in the connector
• Continuity Test (optional)
• Coding station (optional)
• Test device for the correct key cutting (optional)
• Selective destroying unit of bad harness (optional)
• User friendly HMI based on Windows O.S.
• Internet connection for remote assistance
• Conveyor guide for good harnesses
• Expulsion of bad harnesses
• CE conformity

TECHNICAL DATA

• Power supply: 3P + N + PE 400 VAC, 50 Hz, 7 kW
• Air supply: 7 bar
• Air consumption: approx. 150 Nl/min
• Noise level < 80 dB(A)
• Dimensions: 4350 × 3500 × h 2000 mm (h 2200 mm safety shield open)
• Weight: approx 1000 kg
• CRIMP MODULE – Option
• Max 3 Crimping units, with CFA
• Wire Feeding up to 6 different wires, length freely programmable
• wire length = 60 mm (Free / Crimped / Stripped wires)
• wire length = 1500 mm (Free / Crimped / Stripped wires)
• Carrier strip chopper (optional)
• Paper take-up (optional)
• Sleeve Insertion Unit (optional)
• Seal Station Unit (optional)
• Dimensions: 1300 × 2300 × h 2800 mm (safety shield open)
• Weight: approx. 1000 kg

The semi-automatic machines in the INAR-WBM family are designed to process Inarca INAR-IDC RAST connectors for the production of insulation displacement wiring. INAR-WBM machines are packed with high-tech contents, which afford superior working flexibility and high production speed.

TECHNICAL CHARACTERISTICS:

• Processable connector types:

1. INAR-IDC RAST 2.5with between 2 and 20 ways
2. INAR-IDC RAST 2.5 Energy with between 2 and 12 ways
3. INAR-IDC RAST 5 TC with between 2 and 10 ways
4. INAR-IDC RAST 5 PCBwith between 2 and 12 ways

• Obtainable modules: all types. Normal, loop, cross, parallel.
• Minimum processable cable length: 30mm for normal connections, 80mm for loop connections.
• Processable wire diameter: cross-section of between 0.22 and 1.5 mm².
• Maximum load capacity: 20 ways at a time.
• Programmable characteristics:

1. Connection sequence (shortcuts)
2. Polarisation sequence (polariser cuts)
3. Connector cover closing.
4. Supply voltage: 220 V (frequency 50 HZ).
5. Pneumatic supply pressure: 6 bar
6. Possibility of programming from the operator panel or an external PC (in the latter case, the management program is supplied).
7. Possibility of processing a single connector inserted from the outside (in case it is necessary to perform retake processing).

WORK STATIONS

1. Connector loading station: where the connectors for processing are placed.
2. Connector chain feed station: this device allows the step-by-step feeding of connectors, in order to process connectors with a varying number of ways.
3. Separation station: this is where the connectors are separated from the feeding chain.
4. Insertion area: this is where the cables are inserted into the connector. The operator inserts the cable in a centring template, which is fitted with a wire retaining device, to the optimal position. The fitting head is automatically activated and inserts the cable in the via. Once the cable is in place, the connector shifts for the subsequent via to be processed or, if the wiring is complete, the connector is taken to the next station.
5. Cover closing area: this is where the connector covers are closed. This device can be overridden by programming the machine appropriately.
6. Polarisation area: this is where the polarisation pins are cut. Physically, this space coincides with the cover closing space. The cutting sequence can be programmed by the operator and takes place at the same time as the cables are inserted into the subsequent connector (which is in the insertion station). Once processing is complete, the connector is taken to the unloading position.
7.  Unloading area: this is a parking area where the operator can pick the finished wiring.

The mini applicators for processing INAR- IDC RAST connectors are available in versions for:

• INAR-IDC RAST 2.5
• INAR-IDC RAST 2.5 ENERGY
• INAR-IDC RAST 5 TC
• INAR-IDC RAST 5 PCB

Inarca’s mini applicators for connectors in the INAR-IDC RAST range deliver a throughput comparable to traditional crimping mini applicators.

These mini applicators are equipped with pneumatic workpiece feeding and can be used with the main Benchtop Presses after the protections have been adapted to the mini applicator structure (Inarca can supply the presses with the modified protection).

INAR-TOOL IDC mini applicators are designed to process all types of INAR-IDC RAST connectors made by Inarca without any adjustment, while the choice of cable section is simply made via the micrometric adjustment to the head.

Correct wire insertion is guaranteed by the fact that Inarca certifies the system for all its equipment for INAR-IDC RAST connector processing.

To use the manual press, the connectors must be inserted into the manual press power supply rack and the connector cover closed manually after IDC termination.

The pliers for the INAR-IDC RAST range are the ideal tool to process small batches, to prepare samples, for retakes on the line or for maintenance work on the field.

They are designed for processing all types of INAR-IDC RAST connectors made by Inarca without any adjustments.

Correct wire insertion is guaranteed by the fact that Inarca certifies the system for all its equipment for INAR-IDC RAST connector processing.

The pliers for processing INAR- DC RAST connectors are available in versions for:

– INAR-IDC RAST 2.5

– INAR-IDC RAST 2.5 Energy

– INAR-IDC RAST 5