INAR-M25 for the insertion of INAR-RS, INAR-RS MATE TERMINALS

SINGLE MODULE UNIT

The single module units, used to insert IDC terminals into single or multi-way housings, are built for installation on pallet production lines or multi-position turntable stations. They are pneumatically operated, with state-of-the-art technical characteristics. The insertion operation can be carried out either on “closed” electric motors (with no visible winding) or on “open” ones (with visible winding) in automatic sequence. The terminal insertion unit consists of two overlapping slides operated by two pneumatic cylinders, one slide with fine adjustment to approach the connector and the other fixed-travel slide for cutting and inserting the terminals. The terminals are mechanically detached from the strip every time the insertion cylinder moves forward. The pneumatic terminal feeding can be left or right, or from both sides of the motor. Terminal insertion can either be single or multiple. The unit is fitted with a scrap suction system as well as travel and terminal presence control. The electrical and pneumatic systems are not included.

 

Two versions can be supplied:

 

M25 A: single module unit with fixed or mobile positioning in the customer’s production line;

 

M25 B: single module unit fitted on an electrically or pneumatically operated turntable to be positioned in the customer’s production line.

 

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

INAR-M25 Basic Machine

The BASIC machine is a more compact bench machine with essential automation mechanisms. It is suitable for the vertical insertion of INAR-RS and INAR-RS MATE terminals in single or multi-way housings arranged in-line. The stators to be produced are manually loaded by the operator on a centring template which only allows two working positions when operating in automatic mode, or the stator to be moved manually at the end of each cycle if the terminal insertion process needs to be completed in another position. The terminal insertion unit consists of the M25 A assembly fitted in a fixed position on a pillar. The unit is built in compliance with the strictest accident prevention regulations and ensures optimum efficiency also during prolonged use.

 

Technical data:

  • Dimensions [mm]: width 700, depth 800, height 900;
  • stator load height: 150.
  • Insertion time for every 1.5-second dwell.
  • PLC Siemens, programming software with self-diagnostics.
  • Touch screen operator panel, MANUAL/AUTOMATIC/STEPPER mode switch.
  • Polycarbonate protection at the sides and rear of the extruded aluminium frame.
  • Front protection via optical barrier.
  • 220V power supply voltage.
  • 6 bar pneumatic supply.

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

INAR-M25 Rotary Bench Machine

The rotary bench machine is a self-contained work island for the vertical insertion of INAR-RS and INAR-RS MATE terminals in single or multi-way housings arranged radially. The bench machine can be integrated into an automatic system by adding a manipulator for loading and unloading the workpiece. The workpieces to be processed (stators, coils, etc.) are manually loaded by the operator onto dedicated pallets which are taken to the work area for connection to the conductor. The terminal insertion unit consists of assembly M25 A. The feeding, cutting, terminal insertion and positioning of the terminal insertion unit are fully programmable, whereas the work cycle is started by the operator using a two-handed control. Any machine faults are displayed on the control panel to facilitate troubleshooting and minimise any machine downtime. Wire scraps that are trimmed are collected in a dedicated container. The unit is built in compliance with the strictest accident prevention regulations and ensures optimum efficiency also during prolonged use.

 

Customers can choose between two versions produced:

 

M25 1E with one rotary pallet for loading/unloading the workpiece.

 

M25 2E with two rotary pallets to minimise work times since, while one workpiece is being processed, another is loaded onto the pallet.

 

Technical data:

  • Dimensions [mm]: width 900, depth 900, height 1800;
  • stator load height: 900.
  • Insertion time for every 1.5-second dwell.
  • Programmable angle of rotation with a tolerance of ±0° 10’.
  • PLC Siemens, programming software with self-diagnostics.
  • Touch screen operator panel, MANUAL/AUTOMATIC/STEPPER mode switch.
  • Polycarbonate protection at the sides and rear of the extruded aluminium frame.
  • Front protection via optical barrier.
  • 220V power supply voltage.
  • 6 bar pneumatic supply.

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

INAR-M25 Linear Bench Machine

The linear bench machine is a self-contained work island for the insertion (vertical or horizontal) of INAR-RS and INAR-RS MATE terminals in single or multi-way housings arranged in-line. The bench machine can be integrated into an automatic system by adding a manipulator for loading and unloading the workpiece. The workpieces to be processed (stators, coils, etc.) are manually loaded by the operator onto dedicated pallets which take them to the terminal insertion position for connection to the conductor. The terminal insertion unit consists of the M25 A or M25 B assembly (see description in the previous paragraph). The feeding, cutting, terminal insertion and positioning of the terminal insertion unit are fully programmable, whereas the work cycle is started by the operator using a two-handed control. Any machine faults are displayed on the control panel to facilitate troubleshooting and minimise any machine downtime. Wire scraps that are trimmed are collected in a dedicated container. The unit is built in compliance with the strictest accident prevention regulations and ensures optimum efficiency also during prolonged use.

 

Customers can choose between two versions produced:

 

M25 1C: with one pallet for loading/unloading the workpiece.

 

M25 2C: with two pallets to minimise work times since, while one workpiece is being processed, another is loaded onto the pallet.

 

Technical data:

  • Dimensions [mm]: width 900, depth 900, height 1800;
  • stator load height: 900.
  • Insertion time for every 1.5-second dwell.
  • PLC Siemens, programming software with self-diagnostics.
  • Touch screen operator panel, MANUAL/AUTOMATIC/STEPPER mode switch.
  • Polycarbonate protection at the sides and rear of the extruded aluminium frame.
  • Front protection via optical barrier.
  • 220V power supply voltage.
  • 6 bar pneumatic supply.

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

INAR-SPLICE MAT Machine for Connecting Magnet Wires

INAR-SPLICE MAT is a crimping press designed for the application of magnet wire terminals from the INAR-SPLICE and INAR-SPLICE ‘VAR’ ranges.

 

The Splice Mat is designed for:

  • Easy access to the connection area.
  • “In-line” and “head” crimping.
  • Allowing crimping of very short wires.
  • Simple and fast processing since the cross terminals help the operator position the cables in the crimping area perfectly.
  • Rapid adjustment of the crimping heights in the combinations of cables to be applied.
  • Excess wire trimming and in-line crimping in one simple step.

Special characteristics:

  • No mechanical engagement (clutch or brake) resulting in reduced maintenance work.
  • Electrical JOB positioning for cycle check and work tool fine-tuning.

 Technical characteristics:

  • Weight: ~ 70 kg
  • Dimensions [mm]: ~ 500x700x750 h
  • Cycle time: 200 m/sec
  • Power supply: 220 V single-phase 50 Hz
  • Power: 1 KVA.

Versions avaible:

  • Inar-Splice M18 Standard.
  • Inar-Splice M18 CCM (with crimp control).
  • Inar-Splice M18 A-CCM (with automatic height adjustment from engine and crimp control system).

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

Tool for extracting terminals from the INAR-TC range

Designed to remove terminals from the INAR-TC range from the housing in INAR-TC connectors.

 

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

Tool for extracting terminals form the INAR-MINILOCK range

Designed to remove male and female terminals from the INAR-MINILOCK UNIVERSAL range from the housing in INAR-MINILOCK UNIVERSAL connectors.

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

TOOL FOR EXTRACTING TERMINALS FROM THE INAR-LOCK RANGE

Designed to remove male and female terminals from the INAR-LOCK UNIVERSAL range from the compartment in INAR-LOCK UNIVERSAL connectors.

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

INAR-TOOL mini applicator

INAR-TOOL mini applicators are the result of Inarca’s lengthy experience in making terminals. The utmost reliability and precision are the distinguishing features of these user-friendly mini applicators, which are available dedicated to all the terminals on the market. The mini applicators can be front (F) or side (S) feeding, with crimping height adjustment using the on a notch dial or micrometer dial.

The spare parts are of the highest quality and durability. INAR-TOOL mini applicators are compatible with Inarca’s automatic crimping systems and others available on the market.

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire

INAR-CRIMP 1000 TT Crimping Press

The INAR-CRIMP 1000 TT is an electromechanical press with a monolithic cast iron structure which provides outstanding rigidity while minimising footprint and weight. The thorough work conducted during the design phase has made it possible to contain the number of components which, together with the simplicity of construction, mean the press is competitively priced while fully meeting the needs of all potential customers. The patented protection guarantees optimum visibility thanks to the perfect transparency of the material used. The INAR-CRIMP 1000 TT can accommodate any standard mini applicator, while the dead-centre height is typical of INARCA presses (135.15 mm). The press is designed for the use of a crimping control device which is available as an optional.

 

Technical characteristics: 

  • Potenza: 0.55Kw (0,75HP)
  • Forza: 2000Kg
  • Corsa: 40mm
  • Altezza Lavoro: 135.15mm
  • Peso: 41 Kg
  • Dimensioni [mm]: W200xH580xD300
  • Tensione di alimentazione: 230V +/- 5%

Optional:

CFA (Crimp Force Analyzer) Electronic crimping force control.

IDC

INAR-IDC RAST connectors

IDC

INAR-IDC RAST connectors

Automatic and manual machines for processing INAR-IDC connectors

INAR-RS

INAR-RS terminals

INAR-RS

INAR-RS terminals

M25 range for inserting INAR-RS terminals in standard and mate format

CRIMP

Crimping terminals

CRIMP

Crimping terminals

Applicators and tools for crimping both cables with insulation and magnet wire